A 3D-STP file was emailed to Wanfon Rapid Prototyping in China and in 5 days the grip arrived - total cost $US135 including freight. The attachment insert was machined from 2024-T3 aluminium bar and drilled 7mm through to allow the wiring of the switch's.
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Pistol Grip 3D Render |
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The final product in ABS plastic |

The next question was what control's to incorporate and throttle / rpm were the logical combination as propeller rpm can be linked into a FlyBox PC-1 controller using the two push buttons.
Originally I was looking at a different controller so why the change - simple the desire to use a 4 blade propeller to help capture that Shorts Tucano look. The supplier uses the Flybox as dose the factory aircraft and both give it a thumbs up for its operation.

A four [4] core cable will connect the BC Specialty Products push buttons which are a press fit into their respective hole's with a washer preventing them being driven while in use.
Cables
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Very smooth operation. |
The throttle is complicated by the need to operate the two carburetors of a Rotax 912. A dual cable throttle cable was sourced with a knob, this will be removed and a suitable connection fabricated to suit.
Assembly will be covered in Part 2
Note:
The step file for the handle is available to other builders - contact through the Australian Dealer Web Site - http://www.flyinglegend.com.au
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